BRIGHT GEARS AT A GLANCE
Professional LED Lights Manufacturer and Supplier in China
* Selections from BriteGears’ LED Lights
PROUDLY MANUFACTURED BY BRITEGEARS
How Our LED Lights Are Made?
BriteGears is a professional LED light manufacturer who provides most comprehensive range of LED lights: LED work light, LED flashlight, LED headlamp, LED lantern, motion sensor light, outdoor solar lights, grill light and more.
Our engineers evaluate idea concepts and samples to find cost-saving and value-added potential. Also, we make use of professional application software such as Pro-Engineering (Pro-E) models for simulation and feasibility analysis. This model is checked against equipment designs to ensure accuracy.
Development and manufacturing of our LED lights is structured in 4 main phases
Styling, concept development, and specification of LED light
In the this stage, BriteGears uses rendering software applications like “KeyShot” or “Cinema 4D” to help define the final appearance of the LED lights. Renderings simulate the lit appearance, according to the function of LED lights. Our product capability has immensely aided clients and sales in the initial communication, and greatly reduced invalid communication.
BriteGears uses 3 dimensional printer which is used to validate fit and function. Our Pro-E models can be used to create SLA (Stereolithography) model for customer evaluation on request. Upon customer request, BriteGears can make prototypes from real materials like plastic, PCB, metal parts or others within 2-3 week.
Design, PCB development, and verification of LED lights
Clients’ requirements determine the function and intensity of BriteGears’ lighting design. In order to design the required lighting function to meet the appropriate application and market, BriteGears will stay close with our PCB suppliers (which are located in Shenzhen the main production base of PCB in China) on each point that matters to final light.
Details make difference. Efficiency and reliability of circuit will be further improved by well-designed electronic components such as gold or silver plated contact points.
Drive circuit of LED is key in improving the efficiency of the power-to-light conversion process, BriteGears’ highly reliable and compact drive circuit is the reason our LED lights run longer and shine brighter than the competition.
Tooling, trial production, and product validation of LED lights
With no doubt, the tooling or molds of LED lighting products (or every product) is the key to success, a well-designed mold with good performance could manufacture high-class and durable LED lights. BriteGears maintains long-term and mature cooperation with plastic mold suppliers which are located in Yuyao (well known as “China Plastics City”).
The technical team will work with the mold supplier to develop the operating manual after the successful trial which is included all factors during injection molding: temperatures of plastic melt/barrel/nozzle, plastic flow rates, plastic pressure or screw back pressure and plastic cooling rates and times. And our well-trained staffs will produce plastic parts in strict accordance with the operation manual to ensure consistent quality of every single LED light.
Massive production and quality control of LED light
As soon as the product validation is finished and operated successfully, BriteGears in-house technical department and QC (quality control) team will jointly design and develop the assembly and inspection processes, create written internal control documentation.
We implement 2 inspection processes for each light: online quality inspection and finished product inspection. There is the inspector at each production line to check functionality and it has to pass 100% on-line inspection during the assembly process. Before packing, the finished products’ appearance and functionality have to pass 100% in inspection line.
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